Paper Core Dryer Machine Manufacturer
With the progress of technology, we can provide robotic palletizing for large and large-sized paper tubes, which can be transported into the drying room by rail to reduce labor intensity as much as possible.
- Low energy consumption and low cost
- Through the heating of a hot air medium, the temperature distribution is reasonable
- Safe and reliable, there is no open flame during the drying process, no danger of overheating and burning
Paper Core Dryer Machine Manufacturer
In the drying process of the paper tube, it should be known that the water content of the paper tube is not large, which is mainly caused by the adhesive used in the production.
The drying temperature is generally around 65 degrees, but the drying time of the paper tube has a lot to do with the diameter, thickness, and gluing performance of the paper tube. The greater the thickness and diameter, the more space and time required.
After drying, the straightness and roundness of the paper tube need to be maintained, and the axial and radial deformation of the paper tube must be controlled during the drying process. Therefore, hardness and strength are also important quality indicators for most paper tube manufacturers.
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Special Design (4)
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This shaftless design works for loading heavy jumbo roll.
Choose it will help you improve the working effiency
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This is a special design device working for each set thermal paper slitting machine from Jota Machinery.
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Jota Machinery changing the internal design of the shaft. This using life of shaft is been increased
Rewinding Effect (4)
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Slitting Machine structure
- Our Client
Why Do You Need Paper Core Dryer Machine?
In 2021, Jota Machinery got an inquiry about installing a paper core dryer machine
Near the end of 2021, this set paper core dryer room has fully be installed.
You may have noticed that paper cores are the most used packaging products. Globally, paper tubes are in high demand irrespective of the year’s season.
If you are in paper core manufacturing, you need a reliable system to dry your cores. You can’t do without a paper core dryer machine.
This paper core dryer machine is useful in removing moisture from paper tubes. It saves you from the intensive labor of drying the paper cores in solar energy. This device is helpful during cold or rainy weather.
Paper cores from the paper-core-making machine are usually high in moisture and should be dried before packaging is done. The level of water contained depends on the glue type applied.
For instance, the paper cores come from the winders with a moisture content of 12% when silicate glue is used. But, the P.V.A. bond releases the tubes with an 8.5% moisture before drying.
Your dried tubes should have a moisture content of 6%. This level is not achievable in any other way except using the paper core dryer, also called the paper tube oven. This article discusses the paper core dryer machine in detail, its application, the paper tube machine, and much more.
Continue reading for more on paper tubes and related machinery!
How Does The Paper Core Dryer Machine Work?
The multi-cylinder dryer does over 90% of global paper core drying.
The drying process involves many cylinders that are heated with electricity. Drying occurs when the web for drying comes into contact with the drying wire, which exposes the paper core to the face of the hot cylinder.
This device boasts of leading rolls whereby the web works out of the drying wire. In the single-wire drawer, the leading roles have a suction chamber right at the end of the service side of the cylinders. Perforations pass through a mantle at the suction chamber.
Negative pressure is created in the interior of the leading roles or cylinders and spreads through the perforations to the outer faces. The grooves located in the suction chamber support the passage of this pressure to the roll mantle.
A portion of the leading roles remains far from the web and the drying wire. It is closed free from the suction chamber with an exterior closing procedure.
As the web passes through the cylinder rolls, moisture is sucked from the cores. The core texture remains unscathed and smooth. The heat and pressure applied are controlled depending on the size and thickness of the paper core.
Types of Paper Core Dryer Machine
No matter the size and capacity of the paper core dryer room you choose to work with, some of its features should be minimal.
Your paper tube machine does all the manufacturing process. But, your dryer should possess these qualities:
- It should have an excellent design that is easy to assemble.
- It should yield a Performance that is free from hassle.
- Very durable.
- Highly efficient.
- Automated operating system.
- Power consumption data.
Your energy sources of the paper tube dryer machine are variant. Some dryers are designed to use a particular energy source, while more advanced devices can use a couple of energy sources, making them versatile. The dryer type is determined by the energy supply applicable. They include:
- Electricity-powered paper core dryers. The source can be solar, wind, hydro, thermal, or nuclear energy. However, solar sources of energy may not be available during cold weather.
- Steam-heated paper tube dryers. This type produces a coherent texture and is highly economical.
- Gas-heated paper tube dryer. Since gas is cheap in most parts of the world, it is highly used in drying paper cores for prolonged periods. It is also environmentally friendly.
- Other types include paper tube POY, D.T.Y. dryers, and the paper core dryer- up to 6000 mm.
Tips For Buying A Good Paper Core Dry Machine
Do you know what to look out for in a paper core dryer machine? To get value for your money and free yourself from costly inconveniences, look out for the following:
Cost VS Budget
You may be a greenhorn in core paper manufacturing or an experienced entrepreneur who seeks to expand their business. When procuring a paper core dryer machine, the cost of the product should be within your budget.
Not every expensive device in the market is high quality. Some brands are very affordable yet very dependable and efficient. Be diligent in your planning for the machine to budget for what is relevant to your need.
Energy Consumption
Your device should be excellent in saving energy. You will use it for many hours, and your energy bills should never impede your growth and delivery of products. Get a core dyer that is lost cost in energy.
Excellency In Product Quality
Product quality should be your goal. Get yourself a core dryer whose effect is close to the natural process. Excessive heat may compromise the cores’ texture, color, and grade.
The internal moisture moving to the surface should be proportional to the evaporation rate. An automated paper core dryer will make it easy for you to set an ideal heating regime.
Adjustable Drying Parameters
Get a machine whose drying range is wide, easy to control, and adjustable. This quality will effectively control the humidity, temperature, and air circulation.
Accurate temperatures are configured by your paper core drying machine and guarantee quality products.
Versatility In Energy Consumption
As earlier pointed out, a unit of paper core dryers can use electricity, gas, or steam energy. This enhanced nature of your dryer will be essential in having a wide range of choices concerning your energy sources.
As a prudent investor, you will go for the cheapest source to maximize your profits. Go for versatility in energy use.
Current And Future Needs
You don’t want to go shopping for a paper tube dryer machine soon. Do you?
Choosing a core dryer with the ability to accommodate growth would help immensely. It is better to buy an under-utilized dryer than to purchase an over-utilized dryer. Similarly, buy a dryer with the capacity to accommodate various core sizes.
Environmentally Clean
The process of paper core drying should be energy-saving, enhance product quality, and be environmentally friendly. Your machine should produce heat pumps known to influence global warming positively.
Check the legal requirements of all imported products in your country concerning a clean environment. Further, your paper core dryer manufacturer should provide a compliance certificate for your machine. The same diligence applies when buying a cardboard tube cutting machine.
Advantages of Paper Core Dryer Machine
Your paper tube dryer is highly beneficial. Here are some of the benefits of this device.
- They ensure the continued production of paper cores irrespective of the prevailing weather conditions.
- They enhance a fast and efficient paper tube manufacturing process by securing your paper cores’ form, color, and design.
- They are cheap and efficient in energy consumption.
- They are environmentally clean.
- They can bulk products in a limited time.
- They can handle various sizes of paper cores.
If you are now seeking a paper core dryer machine project plan then don’t hesitate to contact Jota Machinery, we will offer you a fully professional service.
Some tubes require a combination of the two processes. For example, a spiral tube from Kraft paper
may have an outer layer of plastic or white paper with labeling and graphics are done through the
convolute procedure. The opposite case can also apply depending on the customer’s specifications.
If and when the paper cores can easily be squished, you can recycle them. But, if the paper tubes
appear to be more solid, thick, and hard to flatten, they are multi-layered and bound together by
adhesive. Such solid cores are not fit for recycling.
Usually, the voltage of our paper slitter rewinder is 3 Phase, 380V,50HZ.
We can also help make the voltage you needed.
The most important device in this process is the paper tube-making machine. If your machine doesn’t
have an inline cutting section, you can buy an offline paper cutting machine. Several techniques are
applied when making paper cores.
It would help if you had a spiral paper tube making machine for this process. This process uses paperboard, jumbo rolls of paper, and lining materials in a rotary procedure which sits them into leaner ribbons. The ribbons are further rewound on rewinding stands into narrow rolls.
The rewound paper ribbons are stacked into poker chips. They are then moved and loaded into the spiral paper tube-making machine. The ribbons from different rolls are guided and attached to the steel mandrel. The overlaps or spaces between the edges of the paper ribbons are supposed to allow them to feed without interference.
When you attach the leading end of the ribbon at an angle below ninety degrees to the mandrel, the paper core machine will wind a spiral formation. Take note that the outer diameter of the mandrel is the inner diameter of the paper tube. The tube’s thickness is determined by the thickness of the paperboard ribbons, plies of the ribbon applied, and the adhesive thickness.