Jumbo Roll Slitter Rewinder
The jumbo paper roll slitter rewinder is an essential machine in the paper converting industry, designed to increase efficiency and productivity by cutting large paper rolls into smaller, more manageable sizes.
With its high speed and high output capabilities, the machine is ideal for paper mills and converters who need to produce smaller rolls of paper for a wide range of applications.
- Max unwinding width : 1200-2800mm
- Max rewinding diameter : 1800mm
- Max rewinding speed: 600m/min
- Hydraulic shaftless unwinder stand
High Ouput Jumbo Paper Roll Slitter Rewinder Made in Jota Machinery
The jumbo paper roll slitter rewinder features a pneumatic slitting blade that can easily slice through the max 2800mm jumbo roll with precision and accuracy.
The blade is capable of cutting paper rolls into various sizes, depending on the specific needs of the end user.
Overall, the jumbo paper roll slitter rewinder is an important investment for businesses looking to streamline their paper converting processes and improve their bottom line.
Its efficient design and advanced features make it a reliable and indispensable tool for paper manufacturers and converters.
Thermal Paper Roll Break Off Unit
Jota Machinery’s small roll break-off unit is paired with our fully automatic thermal paper slitting machine.
When paper rolls are reminded, small rolls will be conveyed to break off the unit.
There are 2 teleport wheels on the break-off unit. The first wheel will press the rolled thermal paper, the second transfer wheel will break the thermal paper till roll, and it has the function of making the small roll stand up.
Special Design (4)
An effective thermal paper slitting machine gadget is an automatic tail cutter and gluer.
It may trim the surplus paper at the end of the thermal paper roll (the tail) and glue it together to prevent it from unraveling. You don’t have to worry about the tail being too long or too short with this gadget since it will automatically adapt to your requirements.
Overlapping is a frequent problem in thermal paper slitting machines. Overlapping will create printing and cutting issues, reducing the efficiency of the whole manufacturing process.
The banana roller may spread the edges of the paper to prevent overlapping. For many years, it has been frequently utilized in thermal paper slitting machines and has shown to be successful.
Our firm created a new sort of unwinding stand called the hydraulic shaftless unwinding stand. It has high efficiency, low energy consumption, and simple operation, and its performance is consistent.
The shaftless unwinding stand’s primary power source is a hydraulic cylinder, which provides power for raising or lowering the load through an electronic control valve. Its construction is straightforward and simple to maintain and repair.
Jota Machinery has introduced a new waste edge trimmer device. The waste edge will be evacuated via the air tube, which also serves the purpose of shredding paper.
The machine can substantially minimize waste paper volume while also improving sorting accuracy.
This device suits for our big-size paper slitting machine i.e. film slitting machine, semi-automatic thermal paper slitting machine
Machine Configuration (4)
Siemens PLC is a sophisticated and user-friendly programming language that enables you to interface with your machine, control operations, and construct a variety of applications.
Every industry and factory needs a fundamental understanding of Siemens PLC.
YASKAWA is a global leader in the manufacture of frequency inverters for medium-voltage drives.
The company’s technology and services provide a comprehensive solution for industrial electric applications, assuring dependability and efficiency.
The Schneider Low Power Switcher is one of the market’s most inventive and effective power suppliers.
When compared to a typical linear power supply, it offers a highly efficient switching architecture that reduces energy usage by up to 70%.
Human Machine Interface (HMI) software from Siemens allows humans to connect with industrial processes, making work simpler and safer.
It streamlines machine operation, boosts production, and assures regulatory compliance.
Our Service
- Our Client
Paper Jumbo Roll Slitter Rewinder Machine： JT-SLT-2800C
Do you want to make a custom paper roll as a gift, a particular decoration, or for yourself?
Are you tired of the paper mess created by the ripped edge?
Do you need a special paper roll size that you can only make for your printing business?
Our paper jumbo roll slitter rewinder machine is the best option for you.
With the help of this product, you may create personalized paper rolls in your home cheaply and sustainably.
Let’s begin.
Paper mills are producing enormous, heavy jumbo rolls due to the rising productivity needs because it is not economical to produce this kind of paper in tiny rolls.
The production of jumbo rolls is carried out by substantial and potent paper mills.
Due to the big paper roll size and high productivity need, a calendering speed of 3000 m/min and an appropriate level of output capacity per reel are needed.
It is a high-quality paper roll that may be utilized in any sector.
Because they are constructed from recycled materials and have a thickness that is 50% less than regular rolls, these jumbo rolls are perfect for all of your printing requirements.
From our wide range of glossy and matte paper, you may find the perfect paper for your business.
The paper jumbo roll is the smallest size available for a paper calendaring roller, measuring 2100mm in width.
If it is any narrower, labor and material costs will not cover it.
If you want to buy paper jumbo rolls for your business, you must be aware of their major size and width.
Typically, paper jumbo rolls are available in widths of 2100mm, 2300mm, 2500mm, and 2800mm.
For larger print tasks, such banners or roll-up posters, jumbo rolls are suitable.
Jumbo paper rolls typically have widths between 2100 mm and 3850 mm; these rolls can be divided in half to create two smaller rolls.
To convert the enormous paper rolls, you might need a high-speed paper jumbo roll slitter and rewinder.
Reducing enormous, heavy paper jumbo rolls to smaller, thinner, and flatter rolls is the goal of the paper jumbo roll slitter and rewinder machine.
We are a reputable manufacturer with in-depth expertise in this field. In many mills with higher productivity demands, our equipment is consistently the first choice.
Given how prolific paper mills are, there is a great demand for quick roll changes.
It suggests that the operating procedures used by the single shaft slitter rewinder are better than those used by the double shaft slitter rewinder.
The paper jumbo roll can be unwound from one paper roll after being slit, cut, and rewound on one paper core.
As a result, less work is needed for the rewinding process, and less expensive rolls can be used.
All paper mills and producers use this working method. Our JT-SLT-2800C paper slitter rewinder are what it is.
The paper slitter and rewinder machine prospered in the Jazz Age, the 1920s, and the 1930s.
The only vintage paper slitter and rewinder machine we’ve ever seen is still in operation today. In 1905, it was created in Mexico City.
When compared to contemporary paper rewinder machines, it has relatively straightforward mechanical structures and a simple menu control system.
After the upgrade, a strong motor that runs steadily and slowly now powers the device. It is amazing!
The Mexico paper mill installed a pulp recycling mechanism in 1905. It was developed so that newspapers and magazines may be recycled by removing the covers.
The rewinder machines might then slit the paper rolls.
The outstanding paper jumbo roll is built of first-rate components and combines the key mechanical processes to ensure smooth paper movement.
The floating lay-on roller ensures that there is no contact between the rollers and the paper.
This premium, professional-grade steel frame-built jumbo roll paper slitter machine has a standard width of more than 100 inches.
Our paper rolls’ surface-type rewinding sections are more effective at carrying out the key mechanical duties.
Two bottom rollers and one lay-on roller make up the rewinding parts. Rewinding paper rolls with consistent pressure is straightforward because the lay-on roller is floating.
The jumbo rolls converter can convert heavy weight paper rolls, jumbo rolls, tiny reels, and chipboard into printed sheets or formstock.
Its tremendous time-saving capabilities help you be more productive and produce higher-quality results.
By minimizing setup times and machine downtimes associated with converting paper rolls, it will provide you with an inexpensive way to increase profitability.
The way rollers are made nowadays has radically changed because to developments like the Paper Jumbo Roll.
The system makes use of two 17 Kw servo motors to drive the bottom rolls synchronously. Despite their independent operation, they are synced via a PLC.
Two bottom rollers propel heavy-duty kraft paper cardboard at a high rate of speed. It can work at a maximum speed of 1200 meters per minute.
The paper roll has the following primary measurements: 2500mm (width), 6000m (length), and 152mm (core inner diameter)
A bottom roller with a diameter of 450 mm and a wall thickness of 30 mm is needed since a paper roll can weigh up to 5000 kg.The materials used for all of the parts, stainless steel, are capable of supporting such a hefty weight.
In order to withstand such a big weight, these rollers are specifically designed to operate under heavy loads with high precision and to assure outstanding print quality on a number of various paper types (stock)
The new series of paper jumbo roll converters was developed for this purpose.
A calandering speed of 3000 m/min is desirable, and a high output capacity per reel is needed because of the big paper roll size and the high productivity need.
The paper jumbo roll slitter rewinder machine is specifically intended for large, heavy paper jumbo rolls.
Furthermore, it is effective in winding wastepaper, chipboard, corrugated board, and other recycled paper products into large rolls.
The Lay on roller is controlled by a highly accurate air valve and two air pistons for top pressure.
The tightness of the paper roll’s rewinding is controlled by the air valve, allowing users to meet different product requirements.
It is possible to efficiently prevent the deformation of the paper layer by utilizing rubber rollers rather than brush rollers.
Banana roller
The rewinder device utilizes a specific kind of roller known as a banana roller.
We recommend installing one or two banana rollers since, while the rewinder machine can usually be utilized without them, doing so may cause distortion or overlapping.
To prevent the unwinding roller from warping and to make sure that the rewound has a clean surface, one or two pieces of banana roller will be mounted on the rewinder machine (Optional).
Our earlier experiences indicate that if the initial tension is incorrect or the rewinding ribbon is not correctly maintained, distortion or overlapping will happen. Consequently, only one banana roller is needed.
What is the banana roller’s mechanism?
The banana roller is a unique roller. All of its bearings are located on the shaft, which is curled at an angle of 7-9 degrees out of steel.
The amount of pressure delivered to the paper as it exits the roller is managed by rubber rollers that are positioned around the shaft. This prevents your printed board or card stock from warping.
Conclusions:
A large roll slitter rewinder or paper slitter rewinder is an automatic paper rewind machine that can rewind various types of paper and paper cardboard rolls.
As a slitter, rewinder, unwinder, and cut-off machine all at one workstation, it can also perform those tasks.
As a reputable paper jumbo roll slitter rewinder machine, we provide paper rewinding technology at reasonable costs.
The development and use of this machine have grown more quickly and widely in recent years, which has increased the demands on its performance.
Our business manufactures and provides cutting-edge paper rewinding equipment to meet your specific needs.
Slitting machines are widely used in the paper industry to convert large rolls of paper into smaller ones that can be used for printing, packaging, and other applications.
In the film industry, slitting machines are used to cut plastic film into smaller rolls for use in food packaging, medical applications, and other products.
The packaging industry also relies heavily on slitting machines to produce a wide range of packaging products, such as labels, tapes, and bags.
In the textile industry, slitting machines are used to cut fabric into narrower strips for further processing, such as dyeing or printing.
The machines are also used to slit non-woven fabrics, such as those used in medical products, hygiene products, and automotive applications.
Paper converters are equipped with advanced machinery and technology to facilitate the conversion process.
This includes equipment such as slitting machines, rewinding machines, and printing presses, which allow them to create a wide range of paper products quickly and efficiently.
Additionally, paper converters also have access to a variety of different paper types, including everything from standard office paper to specialized paper products like thermal paper or carbonless copy paper.
Paper sheeting machines are essential pieces of equipment used in the paper industry for cutting large rolls of paper or similar materials into specific lengths and widths.
These machines are designed to convert paper rolls into smaller sheets that can be used for printing, packaging, or other applications.
There are different types of paper sheeting machines available, each with unique features and capabilities.
Some machines can only perform length or width cuts separately, while others can do both simultaneously.
This flexibility allows paper sheeting machines to be used in a variety of industries, from printing and packaging to textiles and plastics.
The sheeting process involves unwinding the paper roll and feeding it through the sheeting machine.
The machine then cuts the paper into the desired length and width using a variety of cutting mechanisms such as rotary blades, guillotine blades, or crush cutters.
The finished sheets can be stacked and collected for further processing or packaging.
Paper sheeting machines offer many advantages over manual cutting methods.
They are much faster, more precise, and can produce a higher volume of sheets in a shorter amount of time.
Additionally, they eliminate the need for manual labor, reducing the risk of errors and injuries.
Slitting machines are an essential tool in the paper, film, and other material industries.
They are designed to cut large rolls of material into smaller widths, providing the flexibility to create custom sizes for specific applications.
These machines consist of three main parts: the unwind, the slitter, and the rewind.
The unwind is the first part of the slitting machine, where a large roll of material is loaded onto a shaft or mandrel.
The roll is then fed into the machine and unwound to feed the material into the slitter.
The slitter is the second part of the machine, where the material is slit into various widths.
This is accomplished by using circular blades or other cutting mechanisms, which can be adjusted to produce precise cuts at high speeds.
The final part of the machine is the rewind, where the slit material is rewound onto cores of various widths.
The slitting process provides many benefits to the paper and material industries, such as increased productivity, flexibility, and customization.
By using a slitting machine, large rolls of material can be quickly and efficiently converted into smaller widths, allowing for greater flexibility in manufacturing and packaging.
Additionally, the ability to create custom widths and sizes allows for more efficient use of materials and reduces waste.
As a business owner or production manager, investing in high-quality equipment is crucial to ensure smooth and efficient operations.
A slitting machine is an essential component in many industries, and it is vital to consider the warranty and after-sales service when making this investment.
At our company, we understand the importance of providing reliable and durable equipment with comprehensive warranty coverage.
Our slitting machine comes with a 12-month warranty, ensuring that any potential issues or defects will be promptly addressed within this period.
We also provide free spare parts for any damages that are not caused by human error while under the warranty period, giving our customers peace of mind and reducing any potential financial burden.
We take pride in our long-term commitment to our customers’ satisfaction.
Our after-sales service extends beyond the warranty period, with ongoing support for the life of the machine.
This commitment includes access to technical support, ongoing maintenance, and a readily available supply of spare parts.
We understand that downtime and equipment failure can be costly to your business.
Our warranty and after-sales service are designed to minimize downtime and ensure that your investment provides the desired results.
We stand behind our products and are committed to delivering high-quality machines and services to our customers.