CFRT Hot Melt UD Prepreg Machine
Our self-developed UD prepreg machine is suitable for producing thermoplastic composite sheets.
It can be used to prepare various materials such as GF/PP, GF/PET/GF/PET, etc.
Prepreg tape can be used in aerospace, automation manufacturing ,reinforced thermoplastic pipe(RTP),thermoplastic composite pipe (TCP）and so on.
- Hot Melt Prepreg Machine Suit for PP/PET/PC/PA6 etc. Resin
- Fiber: Glass Fiber, Carbon Fiber, Basalt Fiber, Aramid Fiber
- Production Method: Hot Melt Impregnation
- Uni-Directional Prepreg Tape Thickness:0.15-0.45mm
Your Most Trustworthy Thermoplastic UD Prepreg Machine Supplier
Jota Machinery is committed to providing thermoplastic hot melt UD prepreg machine ,carbon fiber prepreg machine, unidirectional prepreg tape slitting machines, prepreg slitting machine , aerospace narrow tape slitting and winding machines and other composite material equipment for research companies, institutions, and aerospace companies.
We have a history of more than 10 years in the research and development and production of CFRT composite equipment.
The companies that Jota Machinery has served all praise us for our professionalism and equipment that can meet their needs.
Thermoplastic Hot Melt UD Impregnation Method
Hot melt ud impregnation method is widely used in the production of composite materials, particularly in the aerospace, automotive, and construction industries.
The process is known for its ability to produce high-strength, lightweight, and durable composites with excellent mechanical properties.
The thermoplastic hot melt UD impregnation method has gained popularity due to its ease of use, versatility, and cost-effectiveness compared to other composite manufacturing techniques.
Special Design (4)
An effective thermal paper slitting machine gadget is an automatic tail cutter and gluer.
It may trim the surplus paper at the end of the thermal paper roll (the tail) and glue it together to prevent it from unraveling. You don’t have to worry about the tail being too long or too short with this gadget since it will automatically adapt to your requirements.
Overlapping is a frequent problem in thermal paper slitting machines. Overlapping will create printing and cutting issues, reducing the efficiency of the whole manufacturing process.
The banana roller may spread the edges of the paper to prevent overlapping. For many years, it has been frequently utilized in thermal paper slitting machines and has shown to be successful.
Our firm created a new sort of unwinding stand called the hydraulic shaftless unwinding stand. It has high efficiency, low energy consumption, and simple operation, and its performance is consistent.
The shaftless unwinding stand’s primary power source is a hydraulic cylinder, which provides power for raising or lowering the load through an electronic control valve. Its construction is straightforward and simple to maintain and repair.
Jota Machinery has introduced a new waste edge trimmer device. The waste edge will be evacuated via the air tube, which also serves the purpose of shredding paper.
The machine can substantially minimize waste paper volume while also improving sorting accuracy.
This device suits for our big-size paper slitting machine i.e. film slitting machine, semi-automatic thermal paper slitting machine
Machine Configuration (4)
Siemens PLC is a sophisticated and user-friendly programming language that enables you to interface with your machine, control operations, and construct a variety of applications.
Every industry and factory needs a fundamental understanding of Siemens PLC.
YASKAWA is a global leader in the manufacture of frequency inverters for medium-voltage drives.
The company’s technology and services provide a comprehensive solution for industrial electric applications, assuring dependability and efficiency.
The Schneider Low Power Switcher is one of the market’s most inventive and effective power suppliers.
When compared to a typical linear power supply, it offers a highly efficient switching architecture that reduces energy usage by up to 70%.
Human Machine Interface (HMI) software from Siemens allows humans to connect with industrial processes, making work simpler and safer.
It streamlines machine operation, boosts production, and assures regulatory compliance.
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CFRT Hot Melt UD Prepreg Machine
Continuous fiber reinforced thermoplastic uni-directional prepreg tape (CFRTP) has been widely used in the industrial field due to its excellent mechanical properties and good designability and has been transformed from secondary structural parts to main load-bearing parts.
The hot melt ud prepreg machine impregnation process is one of the main methods for preparing thermoplastic UD tape sheets.
Continuous glass fiber reinforced thermoplastic composite sheet (CFRT) is a new type of composite material with high strength, high rigidity, and high toughness manufactured by a special impregnation process with continuous glass fiber as the reinforcing material and thermoplastic resin (PP, PE, PA) as the matrix. Material.
The hot melt prepreg method is to heat and melt the resin first, and the fiber is impregnated through the molten resin.
This is the most commonly used method without solvent pollution and is especially suitable for preparing prepreg tapes with crystalline resins.
As early as 1972, PPG of the United States adopted this technology to produce continuous glass fiber mat reinforced polypropylene composite materials.
Specifically, two layers of glass fiber precursor needle felt are sandwiched between three layers of polypropylene, and the middle layer is molten resin extruded by an extruder.
The upper and lower layers of resin can be extruded by an extruder or direct resin film is used; this sandwich structure is thermocompressed above the melting temperature of the resin matrix.
Hot melt prepreg machine working process
The continuous fiber is extracted from the fiberglass roving creel, passes through the tension adjustment device, the preheating device, and the tow spreading device, and then obtains the preheated continuous fiber tape, and the screw extrudes the main machine to attach the molten resin to the glass fiber, and then enter the infiltration sheet mold for infiltration, enter the forming calendar to set the shape, and then pass through the roller.
With the arrival of the upsurge of thermoplastic prepreg tapes, there are currently a large number of applications in the fields of military and national defense, aerospace, medical equipment, automotive lightweight, rail transit, and industrial equipment.
Continuous glass fiber reinforced polypropylene prepreg tape UD prepreg machine process
The preparation of continuous glass fiber reinforced polypropylene (GF/PP) thermoplastic prepreg tapes is also the same as the hot melt impregnation method.
Continuous glass fiber reinforced thermoplastic prepreg tape not only has the high strength and modulus of continuous glass fiber but also has excellent impact toughness and recyclability of thermoplastic resin, making it more and more widely used in the fields of automobiles, construction, engineering equipment, etc.
Usually, the continuous glass fiber prepreg tape is processed on a thermoplastic tape, and the thermoplastic tape needs to be tightened during processing to facilitate processing.
Because the fibers in CFRT are continuous, the resin impregnates the fiber monofilaments more thoroughly than conventional thermoplastic composites (such as GMT, LFT).
Therefore, its mechanical properties, especially tensile and bending, and impact are also much higher than those mentioned above in thermoplastic composite materials.
What is thermoplastic uni-directional prepreg tape?
Prepreg tape is a semi-finished material between raw materials and finished products, which can be arbitrarily molded into the desired shape according to customer needs.
Prepreg tape supplier Jota Machinery can produce PPS carbon fiber prepreg tape, PPS glass fiber prepreg tape, PC carbon fiber prepreg tape, PC glass fiber prepreg tape, PEEK carbon fiber prepreg tape, PEEK glass fiber prepreg tape according to customer needs, PPA carbon fiber prepreg tape, PPA glass fiber prepreg tape.
Both unidirectional and woven can be mass-produced.
What can prepreg tape be used for?
Prepreg tape can be used to make auto parts, such as carbon fiber car floor, carbon fiber anti-collision beams, carbon fiber car seats, carbon fiber car B-pillar, carbon fiber battery box, carbon fiber car wheel hub, and so on. In the medical field, it can make medical bed boards and medical device components.
The characteristics of continuous fiber-reinforced thermoplastic composite sheet:
- With low density, high specific strength, and high specific modulus, it is a new type of composite material with high performance and low cost, especially suitable for aircraft, automobiles, trains, protection, and other applications that require weight reduction.
- Anti-corrosion, anti-mildew, good water resistance, easy to clean, not affected by chemical cleaners.
- Excellent interlaminar shear performance, particularly good energy control performance, and high impact strength.
- The layering method, thickness, type of reinforcement material, and fiber volume content of the board can be customized to meet the needs of customers in different industries.
- 100% recycling of waste materials in production and final products, which is a new type of green and environmental protection product.
Continuous glass fiber reinforced HDPE prepreg tape can be used in the reinforced thermoplastic pipe (RTP) pipeline field, glass fiber prepreg tape with a glass fiber content of 45%-70%.
If you want to know about this prepreg tape production line, please get in touch with us, and we will serve you wholeheartedly.
prepregs are a high-performance composite material that offers excellent mechanical properties, low weight, and versatility.
They are widely used in aerospace, automotive, and other high-performance industries for their consistent quality and superior performance.
With the continued development of new resin systems and fiber technologies, prepregs are expected to play an increasingly important role in the future of advanced materials.
Here are some common types of thermoplastic resins along with their abbreviations:
- Polyethylene (PE): PE is a lightweight and durable thermoplastic resin that is commonly used in packaging, automotive components, and consumer goods.
- Polypropylene (PP): PP is a thermoplastic resin known for its excellent chemical resistance and high strength-to-weight ratio. It is often used in automotive parts, medical devices, and consumer goods.
- Polycarbonate (PC): PC is a strong and transparent thermoplastic resin that is often used in applications that require impact resistance, such as safety glasses, electronic components, and automotive parts.
- Acrylonitrile Butadiene Styrene (ABS): ABS is a thermoplastic resin that combines the strength and rigidity of acrylonitrile and butadiene with the toughness of styrene. It is commonly used in the manufacture of automotive parts, toys, and household appliances.
- Polyvinyl Chloride (PVC): PVC is a versatile and cost-effective thermoplastic resin that is often used in construction, electrical cables, and medical devices.
- Polystyrene (PS): PS is a lightweight and rigid thermoplastic resin that is often used in packaging, disposable cutlery, and insulation.
Here are some common types of thermosetting resins along with their abbreviations:
- Epoxy (EP): Epoxy is a versatile and widely used thermosetting resin known for its excellent adhesive properties, high strength, and resistance to chemicals and moisture. It is often used in composites, coatings, and adhesives.
- Phenolic (PF): Phenolic resin is a thermosetting resin that is highly resistant to heat and fire. It is commonly used in high-temperature applications, such as electrical insulation, and in the manufacture of brake pads and clutch discs.
- Polyester (PE): Polyester resin is a thermosetting resin that is known for its high strength, durability, and resistance to corrosion. It is often used in the manufacture of fiberglass composites, boat hulls, and automotive parts.
- Polyurethane (PU): Polyurethane resin is a versatile thermosetting resin that can be formulated to have a wide range of properties, including flexibility, hardness, and chemical resistance. It is commonly used in coatings, adhesives, and insulation.
Thermoset and thermoplastic materials are two distinct categories of polymers that are widely used in various industries.
While they may seem similar, there are significant differences between them in terms of their properties and applications.
In this article, we will discuss the key differences between thermoset and thermoplastic materials.
- Definition and Basic Properties
Thermoset materials are cross-linked polymers that, once cured, cannot be melted or reshaped.
They are typically formed by a chemical reaction that creates a three-dimensional network of covalent bonds between polymer chains.
Examples of thermoset materials include epoxies, phenolics, and polyesters.
Thermoplastic materials, on the other hand, are linear or branched polymers that can be melted and reshaped multiple times without any significant chemical change.
They are typically formed by heating and cooling a polymer to a specific temperature range.
Examples of thermoplastic materials include polyethylene, polypropylene, and polycarbonate.
- Properties and Applications
Thermoset materials are known for their high strength, durability, and resistance to heat and chemicals.
They are commonly used in applications that require high-performance materials, such as aerospace, automotive, and electrical industries.
For example, phenolic resins are often used as insulation in electrical components, and epoxies are used as adhesives and coatings in aerospace applications.
Thermoplastic materials, on the other hand, are known for their flexibility, ease of processing, and recyclability.
They are widely used in consumer products, packaging, and automotive industries.
For example, polyethylene is commonly used in plastic bags and containers, and polycarbonate is used in automotive headlights and safety glasses.
- Processing and Recycling
Thermoset materials are typically processed through a curing process that involves heat or chemical reactions.
Once cured, they cannot be melted or reshaped, which makes recycling difficult.
Thermoplastic materials, on the other hand, can be melted and reshaped multiple times without any significant chemical change, which makes them easier to process and recycle.
They can be melted and molded into new products, which reduces waste and conserves resources.
Polypropylene honeycomb is a lightweight and strong material that has been gaining popularity in various industries.
It is made up of hexagonal cells that are connected by thin walls, forming a strong and rigid structure.
This material has excellent strength-to-weight ratio and is highly resistant to moisture, chemicals, and UV radiation.